SHANGHAI VAKIA COATING TECHNOLOGY CO.,LTD.
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Gold Index: 11608
Place of Origin: | Guangdong, China (Mainland) |
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PVD arc ion saw blade / saw web pvd coater equipped with vacuum system
General Information
PVD arc ion saw blade / saw web pvd coater equipped with vacuum system
Characteristic: The principle of the electric arc is intergrating cold cathode arc discharge self-sustained light unite pulse technique and magnetron sputtering technology, thinning the particles to improve the properties of the film. It can coat on the surface of the metal as well as nonmetal.
Titanium multi-arc ion plating machine is a ion coating machine of efficiency, harmless and pollution-free. It has the features of fast deposition rate , great ionization rate, big ion energy,easy operation, low cost, large productive capacity, etc.
Applied industry: It can be used to coat metal film, titanium nitride, titanium carbide, and zirconium nitride, chromium nitride and titanium, nickel, chromium, copper , and other compounds film, multi-layer super-hard film, nitrogen-doped titanium film and the alloy film, and in a very short time to complete all the machining process, it is a highly efficient multi-functional coating equipment.
PVD hard coatings featuring Titanium Nitride (TiN) and Chromium Nitride (CrN) are produced by proprietary vacuum deposition technologies utilizing cathodic arc coating technology.
Process Description
• uses an advanced PVD (Physical Vapor Deposition) process in a vacuum chamber to deposit thin film hard coatings
• Substrate parts are inspected upon arrival.
• Parts are cleaned in a proprietary multi-stage cleaning process to remove soils, oils, fingerprints and produce an oxide free surface.
• After cleaning, the substrates are mounted onto fixtures for coating.
• The fixtures parts are loaded into the coating chamber.
• The air in the chamber is pumped out, leaving a high vacuum environment.
• Substrate parts are pre-heated to process temperature
• Substrates are ion-cleaned to remove the final atomic contaminants from the surface.
• A flow of ionized nitrogen and argon is introduced into the chamber.
• Titanium is flash evaporated and ionized by a vacuum arc. This generates a plasma within the chamber of ionized atomic nitrogen, argon and titanium.
• A voltage is applied to the substrates to accelerate the ions in the plasma cloud to the surface of the parts.
• The titanium and nitrogen combine on the surface of the substrate, forming a dense, hard coating of TiN. The combination of ionization, kinetic energy of the accelerated atoms, and thermal energy in the chamber provide enough energy to form the hard TiN film.
• The coating bonds to the surface of the substrate, and even penetrates the surface slightly, to give an outstanding level of adhesion.
• The coating cycle lasts several hours. All process variables are carefully controlled to insure a high quality coating.
Tag Keywords:
PVD arc ion , saw blade PVD coater , saw web pvd coater , equipped with vacuum system
VAKIA-CAC Standard Specifications
Vakia-CAC Series Multi-arc Ion Coating Machine |
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Performance/ |
CAC-900 |
CAC-1000 |
CAC-1250 |
CAC-1400 |
CAC-1600 |
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Size of coating chamber |
900x1100mm |
1000x1200mm |
1250x1350mm |
1400x1600mm |
1600x1600mm |
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Power supply type |
Arc power supply, filament power supply, pulse bias power supply |
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Structure of vacuum chamber |
Vertical front door structure, rear air exhaust system and double-layer water cooling chamber |
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Material of vacuum chamber |
superior stainless steel vacuum chamber |
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Limit vacuum |
6.0x10-4Pa (unload, clean vessel) |
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Extraction time |
from atmosphere to 8.0*10-3Pa ≤15 minutes |
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Vacuum pumping system |
Diffusion pump or molecular pump + Roots pump + Mechanical pump + Holding pump |
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Arc source |
6 units or |
8 units or SHANGHAI VAKIA COATING TECHNOLOGY CO.,LTD. [China (Mainland)]
Business Type:Manufacturer |